Di hdpe joint. WHEN D Product Description Butt Fusion Mechanical Joint MJ Adapter with Stainless Steel Stiffener DIPS (Ductile Iron Pipe Size) SDR11 200psi Rated for Water NOTE: These fittings require the use of a Mechanical Adapter Accessory Kit (Sold Separately) (MJ Kits include - Ductile Iron Ring, Rubber Gland and T-Bolt Set) Product Information: Style 905. Figure 1 compares the tensile strength of Ductile Iron and HDPE pipe. If you are looking for more details, kindly visit SINCO. MECHANICAL FITTINGS USED SHALL BE SPECIFICALLY DESIGNED FOR USE WITH HDPE PIPE. It outlines Ductile iron pipe couplings, fabricated steel couplings, wide range couplings, reducing couplings, specialty couplings Use HDPE transition fittings, mechanical-joint (MJ) adapters, gasket-joint adapters, HDPE flanges, or metal couplings with internal stiffeners. Pre-chlorinated pipe bursting job site. In order to have International co-ordination and harmonization with other International Standards, assistance has been derived from the following publications: IS0 2531 : 1998(E) Ductile iron pipes, fittings and accessories and their joints for water or gas application, issued by the International Organization for Standardization (ISO) Pipe bursting? Slip-lining? Butt fusion or electrofusion? From fusion methods to trenchless installation, learn how to install a monolithic HDPE piping system. This comprehensive guide will introduce you to the different types of HDPE connections, including butt fusion, electrofusion, mechanical connections, and Mechanical Joint Adapter and Kit DriscoPlex® HDPE Molded Fittings are available to meet your needs in compliance with ASTM D3261 and AWWA C906 product standards. Complete guide to HDPE and PE piping systems. EBAA Iron offer several restraint solutions for HDPE Ductile Iron O. Designed for plain end HDPE pipe (SDR 7 - SDR 26). Ductile iron compatible HDPE flanges offer: Ability to make mixed material pipelines using HDPE and iron. 00 Add to Cart -40% HDPE Fittings Transition Fittings Sizes: 1″ – 24″ IPS & DIPS DR’s: 7, 9, 11, 17 Transition Materials: Carbon Steel and Stainless (Threaded, Grooved & Butt Weld), PVC Sch40 & Sch80, Camlock & Bauer Connections, PP-RCT Pipe Standard Specifications: F-714, AWWA C901/C906, NSF 61, ASTM 1598, ASTM 1599, ARRA Butt Weld Steel X HDPE Learn […] Star Pipe Products has manufactured ductile iron pipe fittings, joint restraints, and castings for the waterworks industry for over 40 years. May 29, 2025 · Selecting the right pipe material is essential for the longevity and success of any water infrastructure project. Mechanical Joint Restraint: MEGALUG® Series 2000PV: 3 - 12 inch Series 15PF00: 4 - 12 inch Push On Fitting Restraint: Series 15PF00: 4 - 12 inch Flange Adapter and Restraint: MEGAFLANGE® Series 2100: 3 - 12 inch Available in sizes 3 inch through 12 inch. FLANGED JOINTS FOR POLYETHYLENE (PE) PIPE The purpose of this technical guideline is to discuss recommended guidance relating to the typical flange types, recommended practices for installation, calculated bolt torques for flange connections and provide dimensional tables for metal backing flanges. When it comes to water transportation and drainage, high-density polyethylene (HDPE) pipes are a popular choice due to their durability and flexibility. This guide covers techniques for reliable HDPE pipe connections. Shown for comparison are minimum values per the applicable standards as well as test data from specimens taken from the wall of 6-inch Pressure Class 350* Ductile Iron Pipe, and 6-inch DR 11 (160 psi) HDPE pipe. With the popularity of HDPE pipes, how to connect HDPE pipes becomes increasingly important. 00 Add to Cart -40% 160MM (HDPE-HDPE PIPE) DI LONG COLLAR JOINT RM580. 5% deflection or less depending on the DR and application. The groove geometry matches that of cast iron flanges. HDPE WALL ANCHOR W/CRA HDPE HDPE MJ ADAPTOR o o DI REDUCER 10" x 8" OR 14" MJ RSTNT VALVE 8" or 12") x 12") * PVC/DIP MJ RSTNT VALVE M J RSTNT DIP SPACER PIPE MJ RSTNT o CD a MJ RSTNT DIP SPACER PIPE MJ RSTNT PVC/DIP z VALVE RSTNT DIP SPACER PIPE MJ RSTNT o o o o o o o o DI TEE (DI MAIN / I-IDPE BRANCH) NOTES: WHEN HDPE MAIN IS CONNECTED TO DI FITTING, USE HDPE MJ ADAPTER AND DI REDUCER AS PVC / HDPE Another common dissimilar connection, the integrated compression bands are spaced to engage two corrugation valleys of the HDPE pipe, while a standard smooth-wall connection is used on the PVC pipe for an infiltration-proof joint at minimum. Sizes 14 inch through 36 inch can be used on Ductile Iron Pipe (DIP), C900 PVC Pipe or both and 42 - 54 inch can be used on DIP Plumblink is a specialist plumbing, bathroom and kitchenware merchant currently operating from over 100 branches strategically situated throughout South Africa. Pressure rating meets or exceeds the performance capabilities of the pipe Flexible Pipe Installation Theory PE piping is considered “flexible” pipe. is the leader in pipe joint restraint and flexible expansion joints for water and wastewater pipelines, and the only manufactures of the MEGALUG. 3. Pipe. The document provides guidelines for connecting HDPE potable water pressure pipes to ductile iron (DI) and polyvinyl chloride (PVC) piping systems. Shown for comparison are minimum values per the applicable standards as well as test data from specimens taken from the wall of 6-inch Pressure Class 350* Ductile Iron pipe, and 6-inch DR 11 (160 psi) hdpe pipe. The most common way: Fuse an HDPE MJ adapter to the pipe end, then insert it into a ductile iron MJ bell with the supplied bolt and gland kit. IF PCCP IS RESTRAINED JOINT. Eliminates the need for separate adapter components. There are several methods available for connecting HDPE pipes, each with its own advantages and considerations. By heating the end of the pipe, the material is melted and pressed together, and a firm connection is formed after cooling. The purpose of this tool is to assist industry professionals in the evaluation and selection of HDPE pipe by performing design calculations documented in the PPI-Handbook of Polyethylene Pipe, 2nd Edition. 4 methods for connecting HDPE pipes with other materials: flange connections, electrofusion fittings, compression fittings, and butt fusion. Factors to Consider before Joining HDPE Pipes Before joining HDPE pipes, it’s crucial to consider a few key factors to ensure a successful and long-lasting installation. Nominal Pipe Sizes 4 inch through 12 can be used on: Ductile Iron Pipe (DIP), C900 PVC Pipe, ASTM 2241 PVC (IPS), Carbon Steel Pipe, HDPE Pipe, or a combination thereof. USE One piece, stab-fit installation, covers IPS PVC through DI pipe diameters without having to change components. PATENTS: US8894100, US9534714, US9915385, CA2867172 NSF61 certified. In DI pressure systems, the thrust forces on each unrestrained pipeline socket joint are transferred partially into the soil by surface friction and via anchor blocks at changes in direction. Explore HDPE pipe joining methods: butt fusion, socket fusion, and more. We sell polyethylene pipe, butt fittings, socket fittings, electrofusion fittings, and fusion equipment. Superior performance in municipal and industrial applications Table of contents Sorry for the late reply, new member here. A few more comments regarding connecting HDPE to DI (or PVC, etc). # HDPE Pipe Jointing Methods: Fusion vs Mechanical Connections Explained. Below we introduce several ways of connecting HDPE pipes and analyse the advantages and disadvantages for your reference. Each piece of C900 pipe is manufactured in standard 20-foot laying lengths and includes an integral bell joint on one end. About the Ductile Iron Pipe Research Association (DIPRA) From its inception more than 100 years ago, the Ductile Iron Pipe Research Association (DIPRA) has provided accurate, reliable, and essential engineering information about cast iron — and now Ductile Iron — pipe to a wide variety of utilities and consulting engineers. does any one have a sheet for converting, HDPE/PVC OD sizes to Ductile Iron (dn) sizes? Ie if I have a 225mm HDPE pipe what size connection of DI would connect into that - (using an aquagrip flange adapter etc) would it be around 200mm (dn) DI? The Series 3800 MEGA-COUPLING is a restrained coupling for similar and dissimilar pipe materials. D. 2. Murphy Pipeline Contractors on the job site. Sizes from 2 - 14" IPS and 63 - 355 mm ISO. Ductile-compatible HDPE Flanges Grooved HDPE flanges allow direct bolted connections to ductile iron piping. Department of Transportation Pipeline Safety Regulations(10). 00 RM216. Meets Dimensional Requirements: ASTM D3261 (28"-48"); AWWA C906 (26" & up) Di To Hdpe fittings 150*63 jointing 150mm di pipe t fittings🩸Don't forget to like comment share & subscribe🩸MR Bagi MR Bhagi Bhagi (Thanks For Watching This MECHANICAL JOINT FITTINGS Import Ductile Iron - C153 PIPE FABRICATION RESTRAINED JOINTS Manufactured in the USA. Butt Fusion MJ Adapters DIPS DIPS / Ductile Iron Pipe Size MJ Adapters Available in SDR9 and SDR11 up to 24" IPS and DIPS Sizes In-Stock Those assigned to making joints in PE pipe for gas applications must meet the additional requirement of compliance with U. This article serves as a refresh of our previously published article in November 2019. Integrity Fusion offers a full line of HDPE transition fittings to meet your needs; whether for water, oilfield, landfill, or industrial applications. Learn about fusion joints, chemical resistance, installation methods, and ASTM standards for polyethylene pipes. Ensure the stability of your pipeline with our complete line of pipe restraints. Flexible pipes can deflect up to their allowable deflection limit without damage. The two primary jointing . S. No elastomeric sealing needed. SIZES 4" - 12” & 16" COMPATIBILITY Ductile iron, cast iron, PVC IPS, PVC C900 & HDPE (size 4"-12"). Joint restraints, in-line anchors, or a combination of both may be required when non-PE pipe and components are connected to a piping system that does not have restrained joints. Discover the latest advancements in HDPE pipe joining methods, including fusion welding, electrofusion, and more. By adhering to these best practices, you can ensure that your HDPE pipe joints are secure and reliable for long-term performance. Joining HDPE (high-density polyethylene) pipes is a critical aspect of constructing a reliable and leak-free piping system. The CIOD sizing allows C900 pipe to be used with ductile iron fittings and tapping equipment, which simplifies integration with existing cast iron and ductile iron water systems. May 20, 2025 · Learn about DI-HDPE transition fittings, including AWWA/ASTM standards, comparative tables, installation workflows, and troubleshooting FAQs—designed for engineers and installers. MECHANICAL FITTINGS SHALL BE SPECIFICALLY DESIGNED FOR USE WITH HDPE PIPE. The NATIONAL WATER SUPPLY & DRAINAGE BOARD has issued a Tender notice for the procurement of a Laying and Jointing of DI/HDPE Pipes and Fittings for Mudanawa Road and Lunuwatte Road at Ambagasdowa Water Supply Scheme in the Sri Lanka. RM360. 00 RM348. MANUFACTURERS INSTRUCTIONS, NTS OF AWWA C906. Since DI pipe is manufactured to an industry standard “ Outside Diameter ” (OD), no matter the manufacturer, all DI pipe will have the same OD in each size. 8" HDPE water main connection using Ductile Iron fittings: mega lug with stainless steel insert. For exact sizes, pressures and product information please refer to the specifications sheets. Discover the ultimate guide to HDPE pipe connections! Explore common joining methods like butt fusion, electrofusion, and more for your polyethylene pipe systems. Most PE pipes can withstand large amounts of deflection without damage but for practical purposes PE pipes are limited to 7. Mechanical Joint Fittings One of the most common connections from DI pipe to other pipe is with the use of Mechanical Joint Fittings (MJ). The guideline is separated into two sections plus appendices. PRECAUTIONS FOR HDPE PIPE: Note that the use of pipe stiffeners is required when you use the HYMAX GRIP on HDPE pipe. An MJ Adapter is a specifically designed HDPE fitting that is used in a mechanical joint (MJ) connection, which relies on a gasket and a compression mechanism to create a watertight seal between the two different pipe types; essentially acting as a transition piece between Polyethylene (PE) piping systems and PVC, or Ductile Iron systems using Because Ductile Iron and PVC pipe are normally joined with bell and spigot joints, the connection to these systems generally requires some sort of restraint to prevent the expansion/contraction of HDPE pipe from pulling the existing systems joints apart. In order to achieve a hot melt connection between the HDPE pipe and the ductile iron pipe, it is usually necessary to use a transition joint to connect the interface of the HDPE pipe to the interface of the ductile iron pipe. Hdpe Supply is your number one source for Hdpe Fittings, Hdpe Pipe, and Fusion Equipment. Can be used to joint PE80, PE100 and a combination of both materials, however the use of an electro fusion coupler is recommended for this joint. Several different restraining methods will be discussed. Integrity Fusion Products manufactures a full line of Standard and Heavy-Duty Epoxy Coated Carbon Steel and Standard Stainless Steel, HDPE Transition Fittings in a variety of sizes No need of extra fittings to connect straight pipes. Where ductile iron fittings are demonstrably the strongest portion of an already superior-in-strength DI pipeline, given their class 54 walls as a minimum per AWWA C153 standard, HDPE fittings are typically de-rated by 25 percent due to the presence of a mitered joint or seam, such as on bends and tees. The equipment used in the process of making heat fused joints must be designed to operate for the selected pipe and fusion procedures. Mechanical Coupling for HDPE pipe, GRP pipe,DI pip… There are many styles and varieties of "Bolt Type" couplings available to join HDPE pipe to HDPE pipe or other types of pipes such as PVC, Mild steel and Ductile iron in sizes from 90mm and larger. We offer solutions for ductile iron (DI), PVC, and HDPE pipe, including the Tufgrip™ and TufFlange™ series, designed to keep your lines secure. elding machine facilitates the axial alignment and re-rou Fusion bead allows visual quality control (see figure 3). Learn about their advantages, limitations, and future trends. It discusses several connection methods including: 1. Using mechanical joint (MJ) adapters to connect HDPE pipes to DI fittings like valves and pipes. LL BE INSTALLED IN THE END OF THE HDPE PIPE WHEN H E PIPE IS INSERTED INTO THE BELL END OF NON-HDPE PIPE VALVE, FIT ING, O INTO THE HUB O A BOLTED C UP M 513 WITH FUSION BON D IS ENCO N END PER MANUFACTURER'S INSTRUCTIONS. Figure 1 compares the tensile strength of Ductile Iron and hdpe pipe. It is the design engineer or the joint supplier’s responsibility to select suitable components for the flanged joint and should supply instructions for the assembly operation. While Ductile iron pipe (DI pipe) and High-Density Polyethylene (HDPE) each offer distinct benefits, their differences in strength, performance, and long-term costs are significant. Making flanged connections between HDPE flange adapters and DI fittings. For PE pipes, flexibility is directly proportional ISO 2531 Ductile iron pipes, fittings, accessories and their joints for water or gas applications ISO 4179 Ductile iron pipes and fittings for pres-sure and non-pressure pipelines – Cement mortar lining ISO 4633 Rubber seals – Joint rings for water supply, drainage and sewerage pipelines – Specification for material HDPE pipes jointing connections have butt fusion, flange joint, compression joint, Self Restrained Sure-Loc® Joint and electro fusion jointing. EBAA Iron, Inc. Installing solid Ductile Iron is a rigid pipe system joined by socket joints in the pipeline and flanged fittings in chambers. Victaulic plain end & grooved technology for HDPE pipe connections is the fastest & most economical way for joining HDPE pipe. STEEL INTERNAL STIFFENERS SHALL BE INSTALLED IN THE END OF THE HDPE P E WHEN HDPE PIPE IS INSERTED INTO THE BELL EN UPL D. Because Ductile Iron and PVC pipe are normally joined with bell and spigot joints, the connection to these systems generally requires some sort of restraint to prevent the expansion/contraction of HDPE pipe from pulling the existing systems joints apart. However, one essential aspect of HDPE piping systems is how these pipes are connected. WORKING PRESSURE Up to 350 psi. 2katd, uoaz2k, y2fart, rus2b, c4hb, tcisnu, 8ryn, j2fe, hax1i, fmibg,